This Fail of the Week is a twofer. On the left we have an attempt to heat the output of an oil expeller. After a bountiful crop of sunflower seeds [Mark] picked up the oil expeller to make is own cooking oil. He tried to use the soldering gun as a heat source but after just a couple of minutes of on-time it melted the soldering iron’s plastic case. He’s looking for an alternate heat source but we wonder why he can’t just ditch the plastic and bolt this to a heat sink?
To the right is the product of hasty PCB layout.[Andrew needed a USB to GPIO converter to use with his Android stick. He had built several of these before, etching the PCBs himself. But now he didn’t have the time to do his own etching and figured he could lay out a revision of the board and have it fabbed. Turns out this isn’t the time saver he had hoped. Problems with the location of silk screen labels aren’t a huge deal, but the ‘V’ in the board where his USB connector is located blocked any cable he tried to plug in. A bit of cutting solved that but he also had to deal with spring terminals whose leads wouldn’t fit the diameter of holes drilled in the board. We always print out the Gerbers and compare the footprints to our parts before submitting to the fab house. But we’re not sure we would have caught the USB cable clearance issue doing it that way. What checklists do you use before submitting your own boards?